Clean ‘em like mom said to

Why is it vital to properly clean your new matrix bottle filler? Mom knows! She’d tell you there are quite a few reasons. To name a few, the longevity of use, abiding by regulatory requirements for your product, and eliminating bacteria and residue. Your equipment, and the time and money invested in it, will last much longer if taken care of properly. The best part is, Rocky Mountain PLC’s design and style make it incredibly easy to use and clean. Check out their webpage for tips on preservation and cleaning. 

There are many different ways to clean your product 

Cleaning is easy, adding to Rocky Mountain’s PLC’s versatility. The product will only come in contact with the tubing and the nozzle. So, it is not necessary to clean the entire machine. There are many ways to clean the line, including disinfecting it by running sanitizer or ethanol. Another idea is autoclaving the tubing. Autoclaves are machines that work in a similar way to a pressure cooker. They eliminate bacteria and microbes by emitting steam. Efficiently cleaning your equipment will ensure excellent long-lasting results of the life of your filler and assorted items. Taking care of your hardware will help them last even longer. 

Taking care of your investment will help to make it last longer 

Mom wasn’t lying when she said, “Take care of your things.” Rocky Mountain PLC’s products are engineered to last. Your materials will last much longer if taken care of correctly. Make up a cleaning schedule and stick to it. Keep good records, and organize your time proficiently. Your operation will run much smoother if you don’t have to devote unnecessary time to maintenance from wear and tear that could have easily been prevented, had proper cleaning took place. Be proactive about your new investment. Let it do the work for you! Cleaning is especially important to combat the spread of disease and bacteria. 

Bacteria is not your friend 

Be especially aware of bacteria and residue that can invade the space of your new equipment. The food, as well as the cosmetic industry, can be prone to certain bacteria, including E. Coli, Salmonella, and fungi. Invasive bacteria can happen from poor manufacturing practices, packaging that’s not sealed correctly, and contaminated ingredients. Although the FDA does not require cosmetic product approval before being placed on the market, they do outline suitable manufacturing practices here on their website. Good manufacturing practices will go a long way in keeping your business running smoothly and efficiently. 

Always choose Rocky Mountain PLC 

It’s not hard to know why mom always had your best interest at heart. Good manufacturing practices, including routine cleaning and maintenance, will ensure compliance of your product, the health of your machinery, and the general well-being of your company and assets. Always choose Rocky Mountain PLC for all of your bottling needs and recommended cleaning.

What’s Your Viscosity? Bottle Filling Considerations from the Front

We’ve talked a lot about the technical aspects of matrix bottle filling and how that works, but all of this is done in a particular context. Fitting your bottle filling equipment to your actual business plan involves looking at what types of products you’re selling, how they come out of the container, (and how they get in there!), and what that means for your industrial bottling process.

Contents Under Pressure

First of all, sodas and carbonated beverages represent just one example of contents that have a different type of scientific handling attached to them. Products that fizz up or otherwise react chemically to their environment may need special bottle filling setups. This may seem like a little detail – until you actually have to run a line for eight hours, and then you start to see why little things can add up, and how to micromanage a process for long-term success and smooth sailing. 

Thick and Slow as Molasses

You may have heard the old saying, but molasses isn’t the only substance that requires special bottle filling methods because of its low viscosity, especially at certain temperatures.

In fact, with many of these elements, temperature makes the difference. You can perhaps get by with a certain bottle filling set up at a higher temperature, but when you ratchet the thermostat down, you start to encounter problems. This is another example of where “human in the loop” becomes increasingly necessary in your industrial process, even though you may have figured out how to run a bottle line with minimal human intervention. The HITL or human in the loop is a big part of AI and manufacturing operations, and it’s something that you need on your bottle filling line, too. 

Spillage and Quality Control

Of course, you have to have nozzle arrays properly aligned, and that’s another example of human in the loop value, as well as setup and calibration that you can get with our modern systems, that you might otherwise struggle with. Just having someone lay eyes on your system routinely will help you to make sure everything is running well instead of just hobbling along, with defects decreasing productivity and increasing waste.
These are just some tips for effective bottle filling in industrial processes like this. Check out our website for more information on what we offer for modern business. We are proud to provide a small footprint, high output bottle systems, and more for SMBs and other stakeholders in a competitive industry.

Three Problems with Bottle Filling

If you’ve never managed a bottle filler assembly line, you probably don’t know much about troubleshooting these setups, and you probably don’t care too much, either – but when you’re on the front lines trying to keep QA up, the “how” is a really big deal!

It’s a specialized kind of system, and there’s a craft to managing these types of industrial processes to make sure they’re not just done, but done well. It’s like a lot of other things in manufacturing – quality is important.

Here are some of the biggest issues that you may have trying to micromanage a bottle filling process with matrix bottle fillers and other assorted tools.

Inconsistent Fills

One of the most commonly reported problems with bottle filling are inconsistent fills – maybe bottles are only getting half or two-thirds full, or every fourth or fifth bottle has a lower level of liquid in it. Inconsistency is a problem and jeopardizes quality assurance, so there’s a good chance it’s going to come up, either in meetings or on paper, often when it’s least convenient.

The inconsistent filling can be caused by many things. It’s a good idea to check the seal because bad seals can have an effect on these systems, and the pressure in the supply tank may also make a difference.

Overfilling

Overfilling is one of those nightmare problems that you experience as a line manager because, in addition to inconsistency, you have a big old mess. Anytime a bottle gets overfilled, there’s something wrong with either the speed and delivery or the calibration of the nozzle or something else. You want to look at the system visually and see why more than the allotted volume is coming into a particular container. Timing can be a major issue here.

Foaming

In the world of bottle filling, foaming is a slightly different problem that has to do with the trajectory and velocity of delivery, as well as the source material itself. Again, you can check the pressure in the supply tank and things like temperature, which may make a difference as well.

In general, you can look at mean time before failure or MTBF, which will show you the ‘bathtub curve’ on how equipment stands up to time and pressure. You can also fine-tune nozzle calibration and more. For more, check out our website. At Rocky Mountain PLC, we have the quality of products and the experience to help you to sort out any troubling problems with your bottle filling line.

Choosing The Right Product For Your Product

When it comes to packaging of products, the style and type of container used is crucial to the success of the product inside. The packaging, or bottling, of liquid products is the vehicle by which that liquid is delivered to consumers, which makes it all the more important. Understanding the various components of bottle packaging before you begin product production is crucial to the success of your products.

Choosing Glass Or Plastic Bottle Packaging

Deciding which material, glass or plastic, is best for your product application is the first step in customizing your packaging. Product compatibility with its packaging is crucial for liquid products, and every detail of a bottle has an affect on what it is holding inside. Both glass and plastic bottles come in an array of styles that are intended to perform specific functions that should be considered in making the initial decision as to use either material prior to deciding on custom variations of packaging.

Glass Bottles

Glass has been used in bottle making for decades, which means it is a dependable source of high quality packaging. Glass is impervious to the permeation of gasses, it is rigid and strong, chemically inert, and perhaps most importantly to your company’s values, recyclable. 

Glass bottles also come in an array of styles and colors that can give your product a customizable option setting it apart from others in the industry. A variety of shapes are available, and sizes range from tiny vials to jugs, providing you the opportunity to choose just the right fit for your needs. 

Plastic Bottles

Plastic bottles, while newer on the market than glass, have become the market’s leading choice for liquid packaging. Plastic is durable, lightweight, impact resistant, and also potentially recyclable depending on the material used. Plastic bottling is a popular choice due to its resistance to shattering, unlike glass, which can be important when considering safety measures of product use. 

Coming in an assorted array of shapes and sizes, colors and styles, plastic bottles provide an economic alternative to that of glass. Often times, liquid products that are sensitive to light are better contained in plastic bottles as opaque choices can be available that block out potentially harmful light rays.

Capping And Filling Of Bottles 

How your product is to be dispensed will dictate the style and type of cap you will need for its bottle. It is also important to understand the options that exist for filling the bottles with your product. Rocky Mountain PLC has a variety of options for automated bottling of products that can meet the needs of your production. Bottle fillers, cappers, and labelers can make the difference in filling of orders in a timely and cost effective manner. 

Choosing the right packaging for your product and making good decisions on how your product will be manufactured and delivered to consumers is crucial to your product’s ultimate success.

What to Consider When Purchasing Liquid Filling Equipment

Are you ready to purchase liquid filling machines to help streamline the production and distribution of your product? If so, there are specific things you should consider to ensure that you get the right machines for your product needs.

Understand the Effect of the Machine on the Product

You need to consider the impact of the filling machine on the product you are packaging. The viscosity or state of the liquid may be accidentally changed, just because of how the equipment is constructed. For example, when you run a liquid through additional pumps, pipes, or elbows, it can change the viscosity, which results in a liquid that is too thin. Higher speeds may also negatively impact some products. It would help if you kept the characteristics of your product top-of-mind when choosing your equipment.

The Product Dictates the Filler Needed

The machine you use for your project is dependent on the product or beverage characteristics and the shape and type of the containers you use. A free-flowing liquid, such as beverages, will work properly with an overflow or timed-flow machine. A more viscous product may be better suited for a positive displacement or piston filler.

The type of container and fill size may determine the machine that must be used, too. Overflow and timed-flow machines are ideal for free-flowing liquids, but they will differ in how they deliver the product to the container. A timed flow filler is a type of volumetric fill machine, which means that each fill cycle they will deliver the same volume of the product. The machines are designed to provide you with precise fills, no matter the shape of the container you have selected. However, if you have containers that vary in volume, the fill levels may provide an inconsistent look.

Understand the Filling Challenges of Products with Fruit or Pulp Pieces

Fruit pieces or pulp, which are also called particulates, will require the use of specialized valves and pumps based on the density and the size of the specific particulates. The challenges involved with filling a liquid with particulates will occur when there is a significant variance in the size of the different pieces.

Cleaning Ease

Make sure you look at the equipment’s cleanability. If you have a product designed for consumption, you must choose machines that are FDA-approved and considered sanitary materials.

Most people will want equipment that is simple to maintain and clean. You need to keep the nozzle clean when you are filling the bottles, and the simpler the design is, the better.

Finding the Right Filling Machine for Your Product Needs

When it comes to choosing the right filling machine for your product, you must consider the factors found here. By doing this, you can feel more confident that you will get the filling machine that best suits your product needs, and that provides you with the best possible results. Just be sure to purchase from a reputable seller to avoid any issues.

Rocky Mountain PLC Bottle Fillers and Nozzle Arrays

Our high-design bottle fillers and equipment are second to none. At Rocky Mountain PLC, we are a leader in bottle filling and capping systems for a reason. We’ve done the research on how these automated manufacturing processes work, and what will best support our clients in an industrial setting.

Manufacturing automation has come an extremely long way in the past couple of decades. Computerized designs are driving incredible efficiencies and allowing companies to bottle and distribute liquid products much more efficiently. In a greater context, the world of automated manufacturing has evolved from early M2M (machine to machine) systems to very smart assembly architectures using cutting-edge methods like computer vision to do more sophisticated kinds of work. 

We are participating in this industrial revolution! Our systems involve nozzle arrays that can streamline your manufacturing systems by several orders of magnitude. With just a moderate amount of setup, your facility can produce much more in a shorter time frame.

Matching Nozzles to Columns

One of the essential parts of getting the system set up involves moving the individual nozzles to where they will match columns on a matrix.

Our matrix filler nozzle array racks work with an allen wrench so that you can position nozzles where they need to be in order to match bottles in the matrix columns and avoid any inaccuracies.

Computerized Control

After the individual nozzles are locked into the nozzle array, you can use computerized controls to configure start levels and positioning and other attributes. Our easy-to-use graphical user interface involves selecting the calibrations that you need to start these matrix fillers working at high capacity. We support our clients with the right instructional materials to make all of this easy. 

Production

With the appropriate setup, you can process anywhere from 300 to 3600 bottles per hour. Take a look at the website for visual matrix fillers at work, churning out incredible amounts of product in real-time. We have stationary bottle fillers, matrix bottle fillers, labelers, and other machines that are going to support your next-generation automated bottling processes. See how these systems work even in a small physical footprint to build enormous capacity into a production model. It’s all part of the next wave of manufacturing and processing technologies that are going to make yesterday’s manual systems look medieval. At Rocky Mountain PLC, we are actively involved in helping our clients to modernize with the best tools and systems, and consulting for optimal use. Call us with any questions, and let’s talk about bottling automation.

How to Achieve Success with a New CBD Business Venture

By the year 2022, sales of CBD-infused products are expected to reach $1.8 billion in the United States. There is no denying just how popular CBD has become in the past few years. If you are looking for a way to generate a steady stream of income, then starting a CBD business is a great idea. 

Having success in this industry will require a lot of hard work and dedication. With all of the competition in this industry, you will have to work on setting your company apart from competitors. These are some of the things you need to do to ensure your CBD business venture is a success. 

Focus on Quality

Most business owners’ biggest mistake that they make is cutting corners to make a profit. When producing CBD-infused oils, tinctures, or gummies, your primary focus should be on providing consumers with high-quality products. Cutting corners and presenting a low-quality CBD product will lead to you losing a lot of money. This is why putting quality above all else is crucial when trying to be successful in this business. 

The key to producing high-quality CBD products is sourcing the right materials. Modern consumers want CBD products that are made with organically grown plants. While you may pay more for higher quality hemp of cannabis, it will be worth it in the long run. Having a product you feel confident in selling will allow you to market it to consumers efficiently. Doing your homework and choosing the right hemp or cannabis suppliers is crucial. The time you put into finding the right suppliers will be worth it in the long run. 

The Right Bottling Solutions are Crucial

Figuring out what aspects of your CBD business need to be handled in-house and what needs to be outsourced is crucial. Some tasks, such as marketing your CBD brand, can be handled by a third-party. However, when it comes to bottling, labeling, and shipping your products to consumers, you need to handle these tasks on your own. 

In order to handle the bottling of your CBD, you will need to find top-notch in-house bottling solutions. With the right bottling machinery, you can fill and distribute your product in a hurry. Working with a bottling equipment supplier with lots of experience will help you get the machinery you need for a competitive price. 

Provide Your Audience with Social Proof

When trying to win over potential customers, you need to provide them with valid proof of how great your products work. The best way to achieve this goal is with the help of social proof. Prominently displaying the positive reviews your CBD products have received from satisfied customers on your homepage is a wise move. This social proof can help you turn website visitors into actual customers. 

Rocky Mountain PLC is Here to Help!

If you are in the market for quality bottling equipment, then contact Rocky Mountain PLC today. With our help, you can make bottling your CBD easier than ever.

Why Use In House Bottling Equipment?

When you run a business that relies on bottling and packaging, it’s important to have convenient and affordable bottling options. Frequently, business owners opt to rent bottling equipment from other companies in an effort to limit their expenses. However, there are numerous reasons to purchase and use your own bottling equipment, including but not limited to the following: 

Financial Considerations

It can often be quite expensive to bottle your own products on someone else’s equipment, as it has to be set up each time to meet your needs. You’ll also have to make sure that they have staff on hand to operate the equipment, that the bottles and caps they have are the correct size and shape, and that your labeling works with their materials. This can mean that it’s often far less expensive to buy your own bottling equipment and capping machines so that you can bottle your product yourself. 

Produce Your Own Labels

When you use in house bottling equipment, you’ll be able to utilize your own labels and label design. This means that you can have the exact label that you want for your product, instead of needing to make concessions so that you can use labels that are already on hand. Working with your own bottling machine means that you have the option to produce your own labels, with all of the creativity you’d like to include in the process. 

No Need to Transport

Transporting your product to a bottling plant can be expensive and difficult, especially if the only thing that you need to do there is to bottle it. If you’ve already created everything, you’re transporting a large amount of liquid from one place to another, which can get pricey fast. If you purchase your own bottling and capping equipment, instead, you’ll be able to skip this transport step entirely. This allows you to bottle on site quickly and easily, with no need for hauling your product. 

No Need to Fit a Bottling Schedule

Often, bottling plants work with specific clients on specific days. This means that your production schedule will always depend on the bottling schedule at another company. If you’d rather have a more independent schedule for your company, adding your own bottling equipment is a great way to do so. You can select the timeline that you want for production and bottling so that you can meet your customers’ needs and the milestones and goals that you’ve set for your business. 

If you’ve been thinking about handling your own bottling, but haven’t yet made a decision, it may be time to reach out to Rocky Mountain PLC to learn more about the options that are available to you. You may be pleasantly surprised by the numerous benefits of bottling your own products. 

Three Reasons Why You Should Use Matrix Bottling

Three Reasons Why You Should Use Matrix Bottling

You’ve finally done it! The business you always talked about going into is about to happen. You have drawn up all of the ideas, taken out loans, built from the bottom up, and now it’s time to see what happens when you take your dream and run wild with it. Those with products waiting to fly off the shelves, however, may have huge ideas for mass production, but need a hand up getting there. Fortunately, a little innovation and hard work almost always yield excellent results. A good way to ensure you get what you want is to be prepared through matrix bottling, with the right ideas drawn in the right way.

It’s Convenient.

In a good business, it is difficult to put a price on how valuable time can be to a commodity. Whether it’s your employees working overtime or a sudden influx in need for your product, it can be quite useful to have precision when it comes to managing the details. The less time you have to spend on menial tasks, the more you can spend brainstorming creative ideas for your company.

It’s Precise.

Sometimes when it comes to creating a product, such as a lotion which may require an exact measurement, it’s good to have a means of ensuring an accurate amount for each container. With matrix filling, you can feel confident that each bottle has as much as it should. Not only does it work effectively for viscous body creams, it can also quickly fill containers for your oils or soaps, as well!

It’s Efficient.

It can’t be stressed enough! Time is money when it comes down to your business. Not only can you move your product faster than you would if you were preparing it by hand, but you can also make sure the recipe is accurate so you can save on potentially wasted materials. When you have time to focus on the parts of your company which might need the most attention, you are sure to enjoy the increased profits before too long!

There’s no question about it: matrix bottling is the way to go. Not only can you move your product quickly, but the labelling process is so easy that you can appreciate how simple it is to have your own company up and running. Want to learn more about how this works? Check out our website for more information!

Importance of Good Packaging

Importance of Good Packaging

As you walk down the aisle of the store, what are the things you usually see? Packaging layouts is something that has become a significant component of our purchasing decisions. The big question is, how does a packaging design affect the choices we make when buying food and daily necessities products that we usually use? In fact, how does packaging design play an essential role in product marketing and brand success?

It can become a little more complicated when designing designs for bottles compared to creating a layout for a package or container to put the product inside. Bottles can be handled differently from a can or box that can create a more attractive look even if it does not provide as much space to work with. Packaging design choices that include silkscreen printing on wine bottles are available. It is environmentally friendly because it uses vibrant color organic dye. Bottle printing is an industrial art and can help improve the product’s look, ranging from wine an olive oil to gourmet food and even health products. This helps to increase the product’s appeal and looks better. Continue reading for the essential benefits of proper packaging. 

Protection & Function

Product packaging is intended to protect the product against impact. Not only does product packaging shield the product from the manufacturer to the consumer during shipping, but it also prevents harm while the product remains on retail shelves. Many goods are packaged in some form. Soups, for example, must have a package and packaging while apples may have packaging for transport but not to sell the product from the local grocery store’s fruit department

Promotion

When promoting a product, the packaging is very critical. Good packaging and pleasing aesthetics attract potential customers ‘ attention. The decision to buy a product can be affected by proper packaging. A product can be useful in conjunction with an advertising campaign and the right price.

Differentiation Packaging can also differentiate between one product brand and another. Because product packaging may include company names, logos, and the company’s color scheme, it helps customers recognize the product as it is on store shelves among the outcomes of the competition. For example, as a shopper walks through the local grocery store’s coffee aisle, your favorite coffee brand’s bright orange, pink and white packaging can easily be identified by the coffee shelf on the consumer’s way. The shopper may associate with the name of the business, which allows them to purchase the product. If the product packaging changes, it can change the company’s brand image, which doesn’t mean the buyer won’t buy the product anymore. Still, it can postpone the purchase until the customer can recognize the product according to their new packaging.